Anthony Lee - Jan 01 2020
Electric Scooter Manufacturer: What Processes Are Required to Produce an Electric Scooter?
MElectric scooters are often called"compact mini-cars,"offering the freedom to ride with just one vehicle.So,do you know how electric scooters are made?
I.Design and R&D
①Industrial Design:Focus on appearance and ergonomics.
②Engineering Design:Structural strength,battery layout,and motor system simulation.
③Prototype Development:Use 3D printing or handmade methods to create sample scooters for testing and validation..
II.Frame and Structural Components Manufacturing
Material Selection:
Aluminum alloy(lightweight and commonly used):Produced via die-casting,extrusion,or stamping.
Steel(low cost):Formed through tube bending and welding.
Carbon fiber(high-end):Molded into shape.
Zwheel scooters feature a lightweight design—an aluminum alloy integrated die-cast frame that not only reduces weight but also minimizes welding points.
Forming Processes:
Die-casting:Used for complex-shaped parts(e.g.,steering tube,wheel hubs).
Stamping:Applied to flat components(e.g.,pedal base).
Extrusion:Aluminum alloy tubes are cut and shaped.
Welding:Frame assembly using TIG or laser welding.
Surface Treatment:Painting,anodizing,or electrophoretic coating.
*In terms of craftsmanship,the Zwheel D3 single-drive model features an adjustable steering tube design,allowing users to modify the height for a more comfortable riding experience.*
Extrusion:Aluminum alloy tubes are cut and shaped. Welding:Frame assembly using TIG or laser welding. Surface Treatment:Painting,anodizing,or electrophoretic coating. *In terms of craftsmanship,the Zwheel D3 single-drive model features an adjustable steering tube design,allowing users to modify the height for a more comfortable riding experience.
Zwheel electric scooters are available for both dealership and customization. Feel free to inquire if interested.
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III.Powertrain Manufacturing Motor: Hub motors are directly assembled into the rear or front wheel. Processes include stator winding,magnet assembly,and housing die-casting. All Zwheel electric scooters use magnet assembly.They are equipped with brushless DC motors,where high-performance magnets reduce energy loss and improve efficiency.
